3D Pallet Inspection System
No more downtime from defective pallets or pallet loading
Avoid costly stoppages by implementing our turnkey pallet inspection system that uses LiDAR and 3D cameras to accurately assess and accept or reject pallets before automatic warehouse ingestion.
- LiDAR technology provides 360 degrees of visibility
- Measures dimensions, position, orientation and lean of pallets
- Interactive HMI interface showing 3D scan for full spec analysis
- LiDAR technology provides 360 degrees of visibility
- Measures dimensions, position, orientation and lean of pallets
- Interactive HMI interface showing 3D scan for full spec analysis
Engineering Consulting Services
We offer engineering consulting services to audit your current systems to identify opportunities and risks, propose solutions on how best to optimize for opportunities and mitigate risk, implement systems and technologies that speak together and the ongoing management and support of these systems.
Our 3D Pallet Inspection System is an example of a project where the client had an issue with defective pallets causing downtime in their automated warehouse. We were able to identify and implement a custom solution which integrated with their existing systems, ensuring seamless operation and heavily reducing downtime.
Get in touch with us today and let’s put in a solution that helps you.
How Our Solution Works
The 3D Pallet Inspection System comes down to 3 core features: Full 3D inspection of the pallet or pallet stack; interfacing with a user friendly HMI to set and adjust acceptance limits, notify on failure and provide real time and historical viewings of scans; integrate with 3rd party devices and existing systems to allow ease of implementation.
Full Pallet Inspection
The top mounted cameras measure the dimensions, position, orientation and lean of the pallet or stack in 3D. This enables volume and stability estimations to assess and verify pallet integrity.
The LiDAR sensor is mounted under the conveyor to scan the base of the pallet. The laser is able to see between the conveyor rollers giving a 2D base scan to detect missing or chipped pieces, deformation and a dimension check.
Graphical User Interface
An interactive HMI showing a 3D image of the stacked pallet and 2D heat map image of the pallet base allows for full spec visual analysis.
Past scans and results stored in a database to identify historical failures and patterns which is remotely accessible through the web application.
Easy System Integration
The system integrates with 3rd party devices such as RFID readers to record and classify pallets.
The system can communicate with automation controllers and robots using standard industrial communication protocols.
It is also designed to integrate with custom MES/ERP systems using industry standard protocols.
Full Pallet Inspection
The top mounted cameras measure the dimensions, position, orientation and lean of the pallet or stack in 3D. This enables volume and stability estimations to assess and verify pallet integrity.
The LiDAR sensor is mounted under the conveyor to scan the base of the pallet. The laser is able to see between the conveyor rollers giving a 2D base scan to detect missing or chipped pieces, deformation and a dimension check.
Graphical User Interface
An interactive HMI showing a 3D image of the stacked pallet and 2D heat map image of the pallet base allows for full spec visual analysis.
Past scans and results stored in a database to identify historical failures and patterns which is remotely accessible through the web application.
Easy System Integration
The system integrates with 3rd party devices such as RFID readers to record and classify pallets.
The system can communicate with automation controllers and robots using standard industrial communication protocols.
It is also designed to integrate with custom MES/ERP systems using industry standard protocols.
Engineering Consulting Services
We offer engineering consulting services to audit your current systems to identify opportunities and risks, propose solutions on how best to optimize for and mitigate against our findings, implement systems and technologies that speak together and the ongoing management and support of these systems.
Our 3D Pallet Inspection System is an example of a project where the client had an issue with defective pallets causing downtime in their automated warehouse. We were able to identify and implement a custom solution which integrated with their existing systems, ensuring seamless operation and heavily reducing downtime.
Get in touch with us today and let’s put in a solution that helps you.
Contact
AUCKLAND
952 Great South Road
Penrose
Auckland
New Zealand
TAURANGA
1/20 Owens Place
Mt Maunganui
Tauranga
New Zealand