3D Pallet Inspection System

No more downtime from defective pallets or pallet loading
  • LiDAR technology provides 360 degrees of visibility
  • Measures dimensions, position, orientation and lean of pallets
  • Interactive HMI interface showing 3D scan for full spec analysis
  • LiDAR technology provides 360 degrees of visibility
  • Measures dimensions, position, orientation and lean of pallets
  • Interactive HMI interface showing 3D scan for full spec analysis

Engineering Consulting Services

We offer engineering consulting services to audit your current systems to identify opportunities and risks, propose solutions on how best to optimize for opportunities and mitigate risk, implement systems and technologies that speak together and the ongoing management and support of these systems.

Our 3D Pallet Inspection System is an example of a project where the client had an issue with defective pallets causing downtime in their automated warehouse. We were able to identify and implement a custom solution which integrated with their existing systems, ensuring seamless operation and heavily reducing downtime.

Get in touch with us today and let’s put in a solution that helps you.

How Our Solution Works

The 3D Pallet Inspection System comes down to 3 core features: Full 3D inspection of the pallet or pallet stack; interfacing with a user friendly HMI to set and adjust acceptance limits, notify on failure and provide real time and historical viewings of scans; integrate with 3rd party devices and existing systems to allow ease of implementation.

Full Pallet Inspection

The top mounted cameras measure the dimensions, position, orientation and lean of the pallet or stack in 3D. This enables volume and stability estimations to assess and verify pallet integrity.

The LiDAR sensor is mounted under the conveyor to scan the base of the pallet. The laser is able to see between the conveyor rollers giving a 2D base scan to detect missing or chipped pieces, deformation and a dimension check.

Graphical User Interface

An interactive HMI showing a 3D image of the stacked pallet and 2D heat map image of the pallet base allows for full spec visual analysis.

Past scans and results stored in a database to identify historical failures and patterns which is remotely accessible through the web application.

Easy System Integration

The system integrates with 3rd party devices such as RFID readers to record and classify pallets.

The system can communicate with automation controllers and robots using standard industrial communication protocols.

It is also designed to integrate with custom MES/ERP systems using industry standard protocols.

Full Pallet Inspection

The top mounted cameras measure the dimensions, position, orientation and lean of the pallet or stack in 3D. This enables volume and stability estimations to assess and verify pallet integrity.

The LiDAR sensor is mounted under the conveyor to scan the base of the pallet. The laser is able to see between the conveyor rollers giving a 2D base scan to detect missing or chipped pieces, deformation and a dimension check.

Graphical User Interface

An interactive HMI showing a 3D image of the stacked pallet and 2D heat map image of the pallet base allows for full spec visual analysis.

Past scans and results stored in a database to identify historical failures and patterns which is remotely accessible through the web application.

Easy System Integration

The system integrates with 3rd party devices such as RFID readers to record and classify pallets.

The system can communicate with automation controllers and robots using standard industrial communication protocols.

It is also designed to integrate with custom MES/ERP systems using industry standard protocols.

Engineering Consulting Services

We offer engineering consulting services to audit your current systems to identify opportunities and risks, propose solutions on how best to optimize for and mitigate against our findings, implement systems and technologies that speak together and the ongoing management and support of these systems.

Our 3D Pallet Inspection System is an example of a project where the client had an issue with defective pallets causing downtime in their automated warehouse. We were able to identify and implement a custom solution which integrated with their existing systems, ensuring seamless operation and heavily reducing downtime.

Get in touch with us today and let’s put in a solution that helps you.

Contact

AUCKLAND

89 Carbine Rd
Mt Wellington
Auckland
New Zealand

TAURANGA

1/20 Owens Place
Mt Maunganui
Tauranga
New Zealand